Hazard Identification Tool

Heat Treatment Guide

An AI-powered guide

A checklist-based tool to help identify and mitigate common hazards in the heat treatment environment. Go through each item to ensure safety protocols are in place.

Safety Checklist Progress

You have completed 0 of 30 items.

Furnace Operations

Are furnace emergency stops and interlocks functional?

Is the area around the furnace clear of flammable materials?

Is furnace ventilation/exhaust working correctly?

Are hot surfaces clearly marked or shielded?

Is the furnace controller calibrated and reading accurately?

Quenching Operations

Is the quench tank level and temperature correct?

Is there adequate fire suppression for the quench tank (e.g., CO2, lid)?

Is a face shield and appropriate PPE being used for quenching?

Is the quench oil free from significant water contamination?

Is there proper ventilation to handle fumes and smoke?

Chemical & Gas Handling

Are Safety Data Sheets (SDS) available for all chemicals?

Are flammable/process gas cylinders secured and stored properly?

Are chemical storage areas properly labeled and ventilated?

Are eyewash stations and safety showers unobstructed and functional?

Is appropriate chemical-resistant PPE available and in use?

Personal Protective Equipment (PPE)

Is appropriate eye protection (safety glasses/face shield) worn at all times?

Are heat-resistant gloves available and used for handling hot parts?

Is flame-retardant clothing worn in the heat treat area?

Is respiratory protection used when required (e.g., for dust, fumes)?

Is foot protection (steel-toed boots) worn by all personnel in the shop?

Material Handling

Are cranes, hoists, and lifting equipment regularly inspected and certified?

Are parts baskets and fixtures in good condition (not cracked or severely warped)?

Are walkways and work areas clear of obstructions and trip hazards?

Are proper lifting techniques being used to prevent back injuries?

Are forklifts and other moving equipment operated by trained personnel only?

Emergency Preparedness

Are fire extinguishers inspected, charged, and accessible?

Are emergency exits and evacuation routes clearly marked and unobstructed?

Is there a designated and stocked first aid station?

Are emergency contact numbers clearly posted?

Have personnel been trained on the emergency action plan?